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Renewable Energy Solutions for Manufacturing & Industrial Facilities

Reducing energy use, cutting costs, and meeting sustainability goals across your manufacturing facilities and operations.

How ZLC Energy Supports the Manufacturing Sector

We work closely with manufacturers to create energy systems that integrate seamlessly with operations.

Our approach is practical and flexible, with a focus on long-term efficiency and resilience. Key solutions include:

  • Solar PV & Battery Storage – Generate onsite energy and store it for peak periods.
  • Low-Carbon Heating Solutions – Heat pumps and other low-emission systems.
  • EV Charging Infrastructure – Future-proof your fleet and support employee charging.
  • Energy Audits & Consultancy – Identify opportunities for savings and efficiency.
  • Energy Monitoring & Controls – Optimise usage across your facilities.
  • Microgrid & Off-Grid Solutions – Reduce reliance on the national grid and improve resilience.

Each solution is designed to integrate smoothly with your operations and existing infrastructure.

Trusted by Leading Organisations Across the UK

Proven Results in Manufacturing & Industrial Projects

Our work with various manufacturing clients demonstrates what carbon and cost reductions are possible when renewable systems are properly designed and integrated.

  • David Salisbury Conservatories – Roof-mounted solar PV system providing 22% ROI, reducing bills and carbon footprint.
  • St Austell Brewery – Solar PV system providing a carbon reduction of 173,000kg per year.
  • Trewithen Dairy – Ground-mounted and roof-mounted system generating 698,000 kWh of energy.

The Energy Challenges Facing Manufacturing & Industrial Facilities

Manufacturing and industrial operations are energy-intensive by nature. Rising energy costs, aging infrastructure, and increasing regulatory pressure on carbon emissions create a complex landscape. Common challenges include:

  • High operational energy consumption and peak demand costs.
  • Maintaining consistent power supply for 24/7 production lines.
  • Pressure to achieve sustainability targets, both regulatory and voluntary.
  • Limited visibility and control over energy usage across multiple sites.

Understanding these challenges is the first step toward a more efficient and sustainable energy strategy.

Our Services

We design and deliver renewable energy systems that make sense, technically, financially, and environmentally. Every project is built around your site, your operations, and your long-term energy goals.

Solar

Large roof spaces, warehouses, and surrounding land often make manufacturing sites ideal for solar PV. Our systems generate clean electricity directly on site, offsetting high daytime energy use and reducing exposure to volatile grid prices.

Heat Pumps

Heating and process heat account for a large share of industrial energy use. Our heat pump systems provide an efficient, low-carbon alternative to fossil fuel boilers, delivering reliable heating and cooling while significantly cutting energy consumption and emissions. We design each system to match your site’s thermal demands and operational requirements

Wind

Where site conditions allow, wind power can provide a steady and scalable source of renewable energy. We assess each location carefully to determine the right turbine size and configuration for industrial operations, ensuring maximum efficiency and reliability.

Our Commitment to Quality, Ethics and Safety

Dedicated project manager

All our customers have dedicated project manager that oversee every step of the commercial and production process.

Certified quality standards

Industry-recognised accreditations ensure technical excellence.

Sustainability commitment

We focus on reducing environmental impact in our own operations and yours.

Zero accidents

Rigorous protocols protect your staff, our team, and your site.

What our customers say

“ZLC Energy were amazingly efficient. They undertook considerable works without any disruption to the business at one of our busiest times. Mark, MD of ZLC Energy, coordinated everything with us from start to finish. I’d happily recommend them as a company to work with.”

Alan Murdoch

Director, Fermoys Garden Centre

Featured projects

Solar Panels on Cornish granite building

Bosinver Farm Cottages and Swimming Pool

We delivered a ground mounted Solar PV installation in a field adjacent to the holiday cottages. Value engineering of the design meant we were able to get more out of the same space, for less cost.

  • System size: 52kWp
  • Annual ROI: 21%
  • Energy Generation: 42,620kWh/year
View Project

St Austell Brewery

Tailored solar PV solutions designed for different energy needs across breweries, distribution centres, and hotels, with a long-term relationship built on trust.

  • System Size: 600 kWp
  • Payback: 4 to 6 years
  • Annual ROI: 20%
View Project

David Salisbury Conservatories

ZLC Energy designed and installed 150kW Solar PV at the factor to reduce carbon and provide optimum return on investment.

  • System Size: 150 kWp
  • Annual ROI: 22%
  • Payback: 5 yers
  • Carbon Reduction: 90,000 kg/year
View Project

FAQS

What renewable energy solutions work best for industrial facilities?

It depends on your operations, energy usage, and space. Common solutions include solar PV, battery storage, combined heat and power, and low-carbon heating systems. We evaluate your site to identify the most practical options.

How long does installation take?

Timelines vary by solution and site complexity. Typical solar and energy monitoring installations take a few weeks, while larger heat or CHP systems may require several months.

Can ZLC Energy help us achieve Net Zero or ESG targets?

Yes. Our solutions are designed to reduce carbon emissions, improve energy efficiency, and support corporate sustainability goals.

Do you provide ongoing maintenance and monitoring?

Absolutely. We offer full monitoring services and preventative maintenance to ensure your systems operate efficiently over their lifespan.

Are there incentives or funding options for industrial renewable energy projects?

Various government and regional incentives may be available, including grants and tax relief. We can advise on the most suitable options for your project.

Ready to Explore Energy Solutions for Your Facilities?

If you’re interested in reducing energy costs, improving sustainability, and increasing operational resilience, we can help you identify the right approach for your manufacturing or industrial site. Our team will assess your site and provide tailored recommendations — no obligation.

Accreditations